0
Countries
with active OPC UA TMC deployment
OnSuite TMC
Tobacco production requires simultaneous control of OPC UA machinery, GSCA event workflows, and TPD track-and-trace obligations. OnSuite TMC provides a vendor-neutral, standards-based data layer for this environment.
Running live in 9 countries with 300 connected machines across 28 OEM brands.
0+
Connected Machines
with live data flow
0
Conformance Units
covered by OPC UA TMC scope
0
OEM Brands
including Hauni, Decoufle, GD, and Comas
Needs
Multi-brand machine landscape
Hauni, Decoufle, Comas, GD, and more, each with different communication behavior.
GSCA event governance
End-to-end handling of quality and safety incidents with audit readiness.
TPD and unit-level traceability
Mandatory serialization under EU Tobacco Products Directive requirements.
MES/SCADA/historian integration
Plug-and-play interoperability with existing enterprise systems.
Fast commissioning
Reduced engineering and startup effort for new lines and sites.
Our solutions
01
OnSuite TMC - Vendor-Neutral
OPC UA Tobacco Machine Communication standard with no vendor lock-in.
02
Support for 13 Conformance Units
Coverage for machine classes including cigarette makers, filter makers, and packers.
03
Secure OPC UA architecture
Encryption, certificate-based authentication, and field-proven reliability.
04
Standardized data and alarm model
Consistent tag structures across lines for global comparability.
05
OnSuite Trace + Live + Optima
Production genealogy, OEE tracking, and bottleneck/downtime analytics.
06
GSCA Kanban and dashboard
Incident management, root-cause analysis, and compliance evidence.
Results
Vendor lock-in is eliminated
Switching machine brands requires no repeated integration engineering.
Commissioning time is shortened
Plug-and-play OPC UA TMC reduces rollout time from weeks to days.
Consistent KPIs across all lines
OEE for the same SKU can be compared across plants using a shared metric model.
Faster audit preparation
GSCA records are available instantly through the system.
Targeted recall capability
Only affected units are isolated instead of recalling entire batches.
T
Featured Product - Dedicated Site
OnSuite TMC - Standardized Data Communication for Tobacco
A vendor-neutral, secure, and scalable OPC UA TMC solution with a live dedicated product site and demo flow.
opcuatmc.comReferences
Tobacco Industry: let us define your roadmap together
Tobacco production requires simultaneous control of OPC UA machinery, GSCA event workflows, and TPD track-and-trace obligations Share your priorities and discover the right solution set for your line.
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